Custom Thermoformed Plastic Parts
At Arrowhead, we specialize in the design and production of custom thermoformed plastic parts that meet the unique specifications of our customers across a broad range of industries. With over 45 years of experience in thermoforming—also known as vacuum forming—we’ve developed deep expertise in creating durable, lightweight, and cost-effective plastic components for applications in automotive, industrial equipment, medical devices, transportation, and more.
Our extensive knowledge of materials and forming techniques allows our Sales and Engineering teams to provide expert guidance throughout the entire process. From material selection to tool design and production, we work closely with each client to ensure the most appropriate thermoformable plastics and forming methods are used to deliver the performance, aesthetics, and budget you need.
Unlike injection molding, which can require costly tooling and long lead times, the custom thermoformed plastic parts we produce offer faster turnaround and significantly reduced tooling costs—making them ideal for medium to large parts, lower production volumes, or design iterations. Thermoforming is particularly well suited for applications where structural strength, cosmetic appearance, or lightweight properties are critical.
Although we do not offer injection molding services, many of our customers find that our thermoforming capabilities meet or exceed their product requirements while providing more design flexibility and better value. Our team can produce high-quality, repeatable parts with molded-in features, integrated logos, precision cut-outs, and attractive finishes.
No matter the complexity or scale of your project, we’re equipped to help you bring your product to life—on time and on budget. Contact Arrowhead today to learn how our thermoforming solutions can support your next project.