Thermoformed HDPE Dunnage Tub

Arrowhead Plastic Engineering manufactures custom thermoformed plastic dunnage — including dunnage trays, tubs, nests, and returnable packaging — for automotive, industrial, and manufacturing applications. As a full-service thermoforming company, we can both design and produce plastic dunnage solutions built to your exact part specifications.

Product Description

Heavy-Duty HDPE Dunnage Tubs — Available in Bulk

The product shown here is a thermoformed dunnage tub made from High-Density Polyethylene (HDPE), a durable, impact-resistant plastic ideal for material handling. HDPE dunnage tubs securely contain parts and components during storage and transport, and are available for bulk purchase for high-volume operations.

Form-Fitting Custom Dunnage Trays and Nests

Need part-specific protection? We engineer precision form-fitting dunnage trays and nests designed around your exact component geometry. Custom dunnage can be developed two ways:

  • From a physical part — send us your component and we’ll design around it
  • From a CAD model — email us your 3D file and we’ll build tooling to match

Form-fitting dunnage keeps parts secure during shipping and handling, prevents part-on-part damage, and maintains consistent part orientation for assembly lines, robotic pick stations, and shop-floor workflows.

Materials, Sizes, Colors & Finishing Options

We thermoform dunnage containers in a wide range of plastic materials and gauge thicknesses matched to the weight, fragility, and handling requirements of your parts.

  • Size range: as small as 12″ x 12″ up to 8.5 ft wide x 9.5 ft long — among the largest thermoformed dunnage capacities available
  • Colors and textures: broad selection to match plant color-coding, application, or branding standards
  • CNC trimming: precision robotic/CNC trimming for consistent fit and finish on every part, ideal for tight-tolerance nesting applications

Why Choose Arrowhead for Plastic Dunnage?

From standard HDPE dunnage tubs to fully custom returnable packaging and material handling trays, Arrowhead delivers reliable, high-performance thermoformed dunnage built to specification. Request a quote — send us a part or CAD file to get started.

Request a Thermoformed Plastic Parts Quote

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Product Features

Material High Density Polyethylene (HDPE)
Process Vacuum Formed Plastic